JIH-CNC SD5 Type Travelling Double Column 5-Axes Machining Center

JIH-CNC SD5 Type Travelling Double Column 5-Axes Machining Center

Products Description

JIH-CNC SD5 (3 Axis And 4 Axis) 5th Axis Cnc Sliding Double Column

  • Fixed table in combination with travelling column and beam that makes the machine suitable for macining extra large workpieces.
  • Advanced 5-axes head is designed for any angular position.
  • X-axis travel is transmitted through pinion/rack and driven by European-imported gearbox, featuring high torque output, no backlash and high positioning accuracy (optional).
  • A-axis rapid traverse rate is available for 36 M/min Upoe request, high rqpid traverse rate up to 50 M/min is available (optional).
  • Three axes are equipped with P class high precision linear guide ways.
  • X, Y, Z-axis ball screws are directly coupled with servo motors. 12-tools magazine.
  • Choice of various controllers — Mitsubishi, Fanuc and Siemens.

APPLICABLE INDUSTRIES

  • Aluminuml
  • Copper
  • Metal(such as:linear way and round rod, etc.)
  • Other non-ferrous metals
  • Mold carving

APPLICABLE MATERIALS

  • Aluminum door and windowa
  • Curtain Wall (glass wall)
  • Extruded aluminum
  • Long material parts

Table sizes

Machine Dimensions

Model 6500D5
LxWxH 6,000×3,300×3,300mm
T-Slot 3,700×1,690mm

5 AXES HEAD

A-axis tilting angle：±120°
C-axis swiveling angle：±245°
A-axis average torque output：500 Nm
C-axis average torque output：600 Nm
Weight：130 kgs
S1 motor：10kW – 16kW
S6 motor：12kW – 18kW
Maximum speed：24000 rpm

SIEMENS 840D

Single block processing time:4 ms.
Date memory:2GB
HMI:SINUMERK operation
Includes dynamic element and cycle-support of SINUMERK program GUIE.
TOOLD AND ZERO POINT MANAGEMENT:
With tool life monitoring and graphic display. Also, including tools management for various types of tools.
PROGRAM MANAGEMENT:Equipped with SINUMERIK technical cycle and G code,and program GUIDE for program setting including dynamic element and quick browsing of graphics.
SIMULATION:Employs top view and other view and other views of drawings for simulating machining rocesses.
SINGLE BLOCK SEARCH:for moving program to any section with or without calculation and execute program from this position to continue machining.
TECHNICAL CYCLE:A standard turning and milling package include any workpiece contour and geometrical calculator(optional).

STANDARD EQUIPMENT

Advanced CNC Controller
SINTEC controller Mitsubishi controller Fanuc controller
PC-Base CNC Controller

  • Machines are equipped with Syntec PC-Base CNC controller, featuring easy to leam and easy to operate.
  • Mitsubishi, Fanuc or Siemens controller is optional.
PNEUMATIC COUNTER BALANCE ON Z-AXIS

  • The Z-axis movement is counter-balanced by using an air cylinder, allowing the Z-axis to move more smoothly.
  • The counter balance system is equipped with ang accumulator to supply stable air flow at all times.
PLANETARY GEAR REDUCER

  • Syntec controller
  • 24 ATC unit
  • Oil mist cooling system
  • Spindle air blast
  • Automatic lubrication system for linear guideways
  • Leveling kit and tool box
  • Telescopic cover for guideways
  • Wire switch for emergency stop
  • Pilot lamp
Spindle cooler Heat exhanger for electrical cabinet Chain type chip conveyor
SOPHISTICATED LASER INSPECTION
After each machine has been assembled, our experienced personnel applies a sophisticated laser intrument to inspect and calibrate ball screw pitch error and backlash, positioning accuracy, as well as repeatability on the X, Y and Z-axes. Through the laser inspection process, we can guarantee high feed accuracy on three axes as well as overall machining accuracy.
BALL BAR TEST
To assure the highest structral mechanical assembly accuracy, and to eliminate the reverse spike phenomenon, all Bar tested during the assembly processes. The test will calibrate the machine to the optimum status, thus extend the life time of axial ball screw and slideways.

OPTIONAL EQUIPMENT

IMPORTED HIGH PRECISION GEAR REDUCER BALL SCREW SUPPORT RACK TRANSMISSION ON X-AXIS (EUROPEAU GEAR REDUCER)
The X-axis movement is driven by a servo motor and transmitted through high precision ball screw with gear reducer. This special design not only produces powerful driving force, but also provides high positionign accuracy on the X-axis. The X-axis is transmitted through a ø80 mm extra-large ball screw, which is supported by two blocks to improve self-deflection of the screw. This help upgrade positioning accuracy on the X-axis. The precision machined rack and pinion transmission mechanism features backlash-free performance and minmum pitch error. This leads to high positioning accuracy on the X-axis.
Multi-Machining for Short Workpieces

For machining short workpieces, the operator may mount the workpieces on the table to machine simultaneously.

The X-axis rack and its driving gears are free from backlash problem, featuring minimum pitch error, accurate x-axis positioning and rapid traverse.

Screw type chip conveyor

  • Coolant through tol holder
  • Optical scale
  • Automatic workpiece measurement
  • Coolant through spindle
  • Siemens controller
  • 4th axis packag
Extra Long Workpiece Machining

This machine is excellent for machining extra-long workpieces with only one setup. Suitable machining includes milling, drilling and tapping. Wit such machining nodes, you can save considerable time.
Various Areas of Machining

With this mode of machining, greater efficiecy can be obtained.
Flat Working Table With T-Slots Controller( siemens) Angle Head (90 degrees or 0-120 degrees)

Products Specification

Model JIH-CNC 6500 SD5
STROKE
X-Axis Stroke 3,700 mm (Opt.6,500 mm)
Y-Axis Stroke 1,950mm (other travel opt.)
Z-Axis Stroke 700 mm (other travel opt.)
C-Axis Stroke ±213°
A-Axis Stroke ±120°
Distance from spindle nose to table surface(Vertical) 20 mm
Distance from spindle nose to table surface(Horizontal) 245 mm
TABLE
Table size 1,700 x 3,600 mm
Max. Loading Capacity 3,000 kgs
SPINDLE
Spindle Speed 24,000 R.P.M.
Motor 18kw
Taper HSK F63
FEED RATE
Rapid Traverse(X/Y/Z) X:36m/min, Y:24m/min, Z:24m/min
Cutting Feed Rate F:1~5,000 mm/min
3-Axes Servo Motors X:7.75 kw x 2pc, Y:7.75 kw, Z:7.75 kw
ATC
Magazine Capacity 24 Tools
ATC Type Arm type
Max. Tool Length 300 mm
Max. Tool Diameter 100 mm
Max. Tool Weight 7 kgs
Machine Weight 20,000 kgs
Machine Dimensions 6,000 x 3,300 x 3,300 mm
Required Pneumatic Pressure 6 kgs/cm²

*We reserve the rights to modify above specification without notice.